Tiếng Việt
High quality powder coating removal
V-NIST Powder coating removal expert. Helps control quality and incurred costs, especially for large manufacturers in the field of powder coating
- You are having problems with powder coating errors in the final finishing stage. You must cancel the product due to concern that the powder coating will be removed, which will affect the quality of the product. This can lead to production line bottlenecks due to a shortage of spare parts. You won’t even meet the quantity for the customer’s order.
- As a result, to meet customers’ progress requirements. You must increase the number of fallback products for these failures. Naturally, production costs will increase with this inventory.
Paint surface error
- Surface defects in powder coating are undesirable, but very unavoidable and difficult to control. As we all know, powder coating quality is affected by many fluctuating factors. And even the Manufacturers, with the most optimal control processes, still have certain error rates.
- For parts with few manufacturing stages, the cost is low. The manufacturer simply remedied by removing. And this cost, is allocated in the product cost. However, with the production of large batches, over time, sometimes this cost is not small.
In fact, in an increasingly fierce competitive environment. Manufacturers cannot permanently push these costs into product prices. When the production process is not well controlled in the final paint finishing stage. If an error occurs that forces the part to be destroyed, this error rate will erase the results of the previous steps. And the error rate at this stage, the production cost incurred is the largest. Pushing these extra costs into the product cost. It will increase it and reduce your competitiveness against competitors.
Incurred expenses
You will bear these costs on profits to stay competitive. What happens when your competitors continue to lower their prices? And at some point, you will find that this cost makes up a significant part of your profit. Especially for parts that go through many complex processing stages. And requires high technical standards, expensive and high processing price. It is impossible to destroy parts to save materials because the processing cost is higher than the cost of materials.
To reduce costs, you will repair paint errors so that you do not have to cancel details. With a small quantity and the product encounters minor defects. The fix does not have a big impact on the quality of the product. You can completely mobilize personnel in the paint line to handle it at a negligible cost. But as the number of defective products increased, so did the paint defects. The handling will be difficult, depending on the skills and responsibilities of the personnel. At the same time requires more time, effort, and costs will be much larger.
In addition, if this treatment is not done properly, it will lead to damage to the surface of the part to be painted. Or the quality of the detailed surface is not guaranteed, causing the paint layer to fail to meet the technical requirements.
Optimizing production processes
This is not your own problem. But even other businesses, even your competitors. We have seen product recalls from major Manufacturers around the world. With global reach, it is extremely expensive, lengthy and complex. Make a significant impact on the quality of the brand, in the eyes of consumers.
If you have any of the above problems, take a close look at our solution. It will help solve problems and optimize your production process. Reduce costs that are difficult to control, reduce stress, relax and enjoy life.
