Tiếng Việt
Success starts with small things
- You are having problems with paint defects in the final finishing stage and have to cancel the product, because you are concerned that removing the powder coating will affect the quality of the product. This can lead to production line bottlenecks due to lack of spare parts or even insufficient quantity for orders.
- As a result, you must increase the amount of product that comes up with these failures, to meet your customer’s scheduling requirements. Naturally, production costs will increase with this amount of inventory.
Surface defects in powder coating are undesirable, but very unavoidable and difficult to control. As we all know, powder coating quality is affected by many factors, which even Manufacturers, with the most optimal control processes, still have a certain defect rate.
For parts with few manufacturing stages and low cost, manufacturers can simply remove them. And this cost, is allocated in the product cost. However, with large mass production, over time, sometimes this cost is not small.
On the other hand, in an increasingly competitive environment, manufacturers cannot forever push these costs into product prices. When the production process is not well controlled at the final painting stage, if there is an error that requires destruction of the details, this error rate will erase the results of the previous stages. And the error rate at this stage, the production cost incurred is the largest. Pushing these additional costs into the product price will make the product price higher and reduce your ability to compete with your competitors.
Will you bear these costs on profits to stay competitive? What happens when your competitors continue to lower their prices? And at some point, you will realize that this cost makes up a significant part of your profit. Especially for parts that go through many complicated processing stages, which require high technical standards, are expensive and have high processing costs, it is impossible to destroy parts to save raw materials. The cost of processing is higher than the cost of materials.
In order to reduce costs, you will repair paint errors so that you do not have to cancel details. With a small quantity and products with small defects, the correction does not have a great impact on product quality, you can completely mobilize personnel in the paint line to handle it at a negligible cost. But when the number of defective products increases, the paint defects are more, the handling will be difficult, depending heavily on the skills and responsibilities of the personnel, requiring more time, effort and costs. a lot of.
In addition, if this treatment is not done properly, it will lead to damage to the surface of the part to be painted. Or the quality of the detailed surface is not guaranteed, causing the paint layer to fail to meet the technical requirements.
This is not your own problem, but also other Businesses, even your competitors. We have witnessed product recalls of major Manufacturers in the world, with global scope, extremely expensive, lengthy and complex, greatly affecting the quality of the brand, in consumer’s eyes.
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Our solution
If you have the above problems, take a close look at our solution, it will help solve the problem and optimize your production process. Reduce costs that are difficult to control, reduce stress, relax and enjoy life.
